PPF Installation: Bulk It or Plot-Cut It?


Whether you're just starting with PPF or a seasoned installer looking to amp up your business, one question you may be considering is whether to plot cut or bulk install your PPF. Luckily we’re here to help you decide which is right for you and how to get started!

In this post, we'll break down the differences between plot-cutting and bulk PPF. We'll walk you through the installation process, explain the pros and cons of each, and share the industry’s top picks for plot cutters and software. It's important to note that while certain software are limited to specific PPF brands, our focus in this blog post will be on non-branded software compatible with a variety of PPF brands.

Ready to step up your PPF installation game? Let's dive in!

Bulk it, Plot-Cut it or Both?

Through many talks with our partners and experienced installers, we've found that deciding between plot-cutting PPF installation, bulk PPF installation, and a hybrid approach is often nuanced. It depends on various factors and personal preferences.

Clients might ask installers not to cut the film directly on their vehicles due to concerns about potential paint damage. On the other hand, considerations such as efficiency, experience, and years of training with the film can significantly influence the decision. But before we get into the pros and cons, here's a breakdown of what each method means in practical terms:

Plot-cut PPF involves using a cutting plotter or machine to cut PPF material precisely based on a pre-designed template or pattern specific to the vehicle's make and model. The process begins with the installer creating or obtaining a digital template tailored for the vehicle's paint protection. This template is then loaded into a cutting plotter, which accurately cuts the PPF material to match the template. The result is an installation that ensures an accurate fit on the various surfaces of the vehicle.

On the other hand, bulk PPF installation entails applying larger sections or sheets of PPF material onto the vehicle's surface without pre-cutting to match specific patterns. During the application process, installers directly trim and shape the PPF on the vehicle. Unlike plot-cut PPF, this method does not rely on pre-cut templates, requiring installers to use larger pieces of PPF and skillfully adjust them to fit the vehicle's contours. This approach demands more skill in trimming and fitting the film accurately to achieve optimal coverage.

Plot Cut Installation Pros & Cons 


  • Precision: Plot cutting provides accurate cuts, minimizing the need for trimming during installation.
  • Time Savings: Opting for a plot cut PPF installation can significantly speed up the process compared to bulk installation. This translates to minimal vehicle downtime, ultimately saving you and your client time.
  • Consistency: Using a proper computer cut template ensures that the film will be an exact fit every time.
  • Safety: Using a plot cutter lowers the risk of damaging the customer's paint because you don't have to cut the film directly on the car.
  • Save on Material: Using PPF software and a plotter will help maximize the use of your PPF by reducing wasted film and ultimately saving you money.


  • Limitations on Complex Curves: While plot cutters excel in precision, they may face challenges when dealing with intricate or highly curved surfaces. In such cases, manual adjustments or additional trimming may be necessary.
  • Initial Cost: Investing in a plotter and the necessary software can be expensive upfront. This cost may be a significant consideration for smaller businesses or individual installers.
  • Risk of Contamination: Plot-cutting PPF may not provide sufficient space for proper edge sealing, increasing the likelihood of contaminants, like dirt or moisture, affecting the edges and potentially causing them to lift.

Bulk PPF Installation Pros and Cons 


  • Custom Fit for Every Vehicle: Bulk installation provides the highest level of customization, effortlessly adjusting to different vehicles' unique shapes and sizes.
  • Better Finish: A well-done bulk installation tends to have a better finish than a plot cut. When you install it, You can wrap the edges around each part you’re protecting, giving it a seamless look, unlike certain patterns where you might see the film's edge, making it less visually appealing.


  • Demands Precision: You achieve a better fit, but the downside is you have to do some cutting, and a steady hand is essential; otherwise, the cut may not be as neat.
  • Skill-Dependent: Bulk installation requires a higher skill level and experience to achieve optimal results.
  • Higher Material Consumption: Bulk installation often involves using larger rolls of PPF, and installers may need to cut and trim excess material to fit the contours of the vehicle accurately. This can lead to more material waste compared to plot cutting, where templates are precisely designed for specific vehicle models.
  • Higher Learning Curve: Bulk installation typically requires a higher level of skill and experience. Inexperienced installers may struggle to achieve a precise fit on the first attempt, leading to the need for rework and additional material usage.

Plot Cutters: Features and Recommendations

If you do decide that plot cutting is beneficial for your business, choosing the right plot cutter is key! Drawing from thorough industry research and perspectives shared across diverse groups and forums, here's the inside track on what to look for in a plot-cutter, along with some recommendations that have been getting some serious props:

  • Tech Support: Even the most reputable equipment can inevitably run into issues down the line. Make sure the plot cutter you're eyeing has solid tech support– you want to be sure they'll be there to help out whenever you run into any issues. Look for a provider that's quick on their feet and can address problems effectively. That way, you can keep your scheduled jobs on track without any hassle or delays to your customers.
  • Good Size (Big Enough): Size matters when it comes to plot cutting, and choosing a plotter capable of handling the dimensions required for the vehicles you’ll be working on is essential. Ensure that the plotter accommodates the size specifications you need for efficient cutting.
  • Good Reputation: Reputation speaks volumes. Opt for plot-cutting software with a positive track record in the industry. Explore reviews, testimonials, and recommendations to gauge the software's reputation for reliability and performance.

Industry’s Favorite Plot Cutters 

Industry recommendations point to the following Plot Cutter options:

  • Graphtec: Widely endorsed for its precision and versatility, Graphtec is a top choice in the plot-cutting industry.
  • Roland: Renowned for its quality and innovative features, Roland is a trusted name among plot-cutting hardware options.
  • Jaguar: Recognized for its capabilities and performance, Jaguar stands out as a recommended plot-cutting hardware solution.

Plot-Cutting Software: Features & Recommendations 

Consider these key features when looking for plot-cutting software, guided by industry insights:

  • Pattern Library: A robust plot-cutting software should boast an extensive pattern library. Look for something that provides a wide array of pre-designed templates for the types of vehicles you service in your market. This is super important for making sure that you have patterns when you need them to save you time and allow you to book more jobs.
  • User-Friendly Interface: Opt for plot-cutting software with a user-friendly interface. The software can get relatively complex, so something that is easy to use will make for a smooth learning curve, allowing both beginners and experienced users to navigate the software efficiently and maximize productivity.
  • Tech Support: Like the plot cutter, reliable plot-cutting software should offer comprehensive tech support. This is vital for troubleshooting, addressing queries, and ensuring uninterrupted operation. Look for software providers that prioritize responsive and effective customer support.

Industry's Favorite Plot-cutting Software 

Industry recommendations point to the following plot-cutting software options:

  • Core by Eastman : Widely endorsed in the industry, Core by Llumar is recognized for its pattern versatility, providing a comprehensive library to meet diverse cutting requirements.
  • Computer Cut by Solar Gard: Renowned for its user-friendly interface, the software stands out for its intuitive design, making it accessible for users with varying levels of expertise.
  • Film and Vinyl Design: This software is highlighted for its industry recognition and is favored for its capabilities in designing and cutting patterns with precision.

Choosing between plot cutting and bulk installation for PPF depends on factors such as client preference, precision, efficiency, installer skill, and project complexity. Plot cutting offers accuracy but requires upfront templates, while bulk installation provides flexibility and a superior finish but demands skilled application. A hybrid approach is often favored, combining both methods based on project requirements. So, the question becomes: What is the best approach to deliver optimal results, save you time, and satisfy your clients and your business? 

Learn More About ExoShield Products


Looking for the right installer for your automotive protection film? Click here for a map of certified installers.

Looking for a windshield protection film installer?

Check out our map to find our list of certified windshield protection film installers.

Visit Map
Share this post:

Sign up for more.

Get the latest from the ExoShield blog straight to your inbox.

Thank you! Your submission has been received!
Oops! Something went wrong while submitting the form.